石油科技论坛 ›› 2013, Vol. 32 ›› Issue (6): 55-57.DOI: 10.3969/j.issn.1002-302x.2013.06.015

• 成果推介 • 上一篇    下一篇

X65钢级φ762mm×28.6/30.2mm海底直缝埋弧焊管

任景辉,付彦宏,陈小伟,李志华   

  1. 中国石油集团渤海石油装备制造有限公司巨龙钢管有限公司
  • 出版日期:2015-04-25 发布日期:2015-04-25

X65, φ762mm×28.6/30.2mm Undersea SAWL Pipe

Ren Jinghui,Fu Yanhong,Chen Xiaowei,Li Zhihua   

  • Online:2015-04-25 Published:2015-04-25

摘要: 2009年我国南海深水天然气项目正式启动,该项目所需钢管为X65钢级φ762mm×28.6/30.2mm海底直缝埋弧焊管,设计压力23.9MPa,技术要求远高于陆上管线。巨龙钢管公司通过与钢厂开展联合技术攻关,先后解决了板材强度、韧性及焊接性等难题,开发出海底厚壁钢管成型、焊接、扩径、水压等工艺技术及工装模具,系统掌握了海底、厚壁钢管的制造工艺技术,按期完成3.15×104t海底管线用钢管的生产任务。研制钢管的力学性性能优良,母材、焊缝及熔合线位置的夏比冲击功平均值分别达450J、193J和290J,DWTT剪切面积平均达94%,同时具有极高的外观尺寸精度。该项目实现了我国深海高压油气输送钢管的国产化,为大壁厚、大应变、耐腐蚀等钢管以及超神海底管线用焊管的研制生产积累了经验。

关键词: X65钢级, 海底管道, 直缝埋弧焊管

Abstract: China’s deepwater natural gas project was kicked off in South China Sea in 2009. The project needed X65, φ762mm×28.6/30.2mm undersea SAWL pipe with a designed pressure of 23.9 MPa. The technological requirement is far higher than that of onshore pipeline. Based on the efforts to make a joint technological study with the steel plant, Julong Steel Pipe Co Ltd has solved the bottlenecks of plate strength, toughness and weldability and developed a series of process technology and equipment for dies for forming, welding, expansion and hydrostatic test of thick-wall offshore pipes. It was also possessed of the process technology for production of subsea thick-wall pipe and produced 31.5 thousand tons of steel pipe for subsea pipeline as scheduled. The mechanical properties of developed steel pipe are excellent while the Charpy impact energy of mother material, welding line and location of fusion-line is 450J, 193J and 290J on average. DWTT cutting area is 94 percent on average, with an extremely high precision of appearance size. This project helps localize production of steel pipe used for China’s deepwater high-pressure oil and gas pipeline and accumulates experience for development and production of thick-wall, high strain and anti-corrosion steel pipe used for ultra-deep undersea pipeline.

Key words: X65 steel grade, undersea pipeline, SAWL pipe

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